Hydrogen Peroxide

H₂O₂ · 34.01 g/mol

H₂O₂

Oxidizer, bleach, and propellant

Molecular Weight

34.01 g/mol

State

Liquid

Catalyst

Palladium (hydrogenation

Reactor

Hydrogenator (Fluidized/

Hydrogen Peroxide molecular structure — 2D structure

Olefinverbund Integration

Inputs

**Hydrogen** (Feedstock), **Oxygen** (Feedstock)

→

Product

Hydrogen Peroxide

→

Outputs

Propylene Oxide, Hydrazine

Chemistry & Engineering

Reaction	`Anthraquinone Auto-oxidation (AO) Loop`
Thermodynamics	Overall H₂ + O₂ → H₂O₂ is exothermic
Catalyst	Palladium (hydrogenation step)
Reactor class	Hydrogenator (Fluidized/Fixed) and Oxidizer (Bubble column)
Note	AO working solution is recycled.

Applications

Pulp and paper bleaching
Chemical synthesis oxidizer
Water treatment
Rocket propellant (high concentration)

Extraterrestrial Production Pattern

Anthraquinone process: hydrogenation → oxidation cycle
H₂ + anthraquinone → hydroquinone (Pd catalyst)
Hydroquinone + O₂ → anthraquinone + H₂O₂
Extraction, purification, and concentration

Reaction Diagram

H2 + O2 -> H2O2 (via anthraquinone)

Unit Operations

Process steps following chemical engineering unit operation principles

#	Operation	Description
1	Working Solution Prep	Dissolve ethylanthraquinone in organic solvent
2	Hydrogenation	Pd catalyst, reduce EAQ to EAQH₂
3	Filtration	Remove catalyst from working solution
4	Oxidation	Air oxidation of EAQH₂ to EAQ + H₂O₂
5	Extraction	Extract H₂O₂ into water
6	Concentration	Vacuum distillation to 35-70% H₂O₂

S88 Batch Control Model

ISA-88 BatchML schema — simplified for educational purposes

<?xml version="1.0" encoding="UTF-8"?>
<!-- ISA-88 Batch Control Model for Hydrogen Peroxide -->
<!-- Educational schema - simplified for demonstration -->
<BatchML xmlns="http://www.wbf.org/xml/B2MML-V0600">
  
  <ProcessCell ID="H2O2_PLANT_CELL">
    <Description>Process cell for Hydrogen Peroxide production</Description>
    
    <Unit ID="H2O2_PLANT">
      <Description>Main synthesis unit</Description>
      
      <!-- Equipment Modules -->
      <EquipmentModule ID="WS_TANK">
        <Description>Ws Tank</Description>
      </EquipmentModule>
      <EquipmentModule ID="HYDROGENATOR">
        <Description>Hydrogenator</Description>
      </EquipmentModule>
      <EquipmentModule ID="FILTER">
        <Description>Filter</Description>
      </EquipmentModule>
      <EquipmentModule ID="OXIDIZER">
        <Description>Oxidizer</Description>
      </EquipmentModule>
      <EquipmentModule ID="EXTRACTOR">
        <Description>Extractor</Description>
      </EquipmentModule>
      <EquipmentModule ID="EVAPORATOR">
        <Description>Evaporator</Description>
      </EquipmentModule>
    </Unit>
  </ProcessCell>
  
  <MasterRecipe ID="H2O2_PLANT_RECIPE">
    <Description>Master recipe for Hydrogen Peroxide</Description>
    <ProductID>HYDROGEN_PEROXIDE</ProductID>
    
    <UnitProcedure ID="H2O2_PLANT_UP">
      <Description>Unit procedure for synthesis</Description>
      
      <Operation ID="OP_01">
        <Description>Operation 1</Description>
        <Phase ID="PREP_WS">
          <Description>Prep Ws phase</Description>
          <PhaseLogic>
            <Step ID="STEP_1"><Action>Initialize</Action></Step>
            <Step ID="STEP_2"><Action>Execute</Action></Step>
            <Step ID="STEP_3"><Action>Complete</Action></Step>
          </PhaseLogic>
        </Phase>
      </Operation>
      
      <Operation ID="OP_02">
        <Description>Operation 2</Description>
        <Phase ID="HYDROGENATE">
          <Description>Hydrogenate phase</Description>
          <PhaseLogic>
            <Step ID="STEP_1"><Action>Initialize</Action></Step>
            <Step ID="STEP_2"><Action>Execute</Action></Step>
            <Step ID="STEP_3"><Action>Complete</Action></Step>
          </PhaseLogic>
        </Phase>
      </Operation>
      
      <Operation ID="OP_03">
        <Description>Operation 3</Description>
        <Phase ID="FILTER">
          <Description>Filter phase</Description>
          <PhaseLogic>
            <Step ID="STEP_1"><Action>Initialize</Action></Step>
            <Step ID="STEP_2"><Action>Execute</Action></Step>
            <Step ID="STEP_3"><Action>Complete</Action></Step>
          </PhaseLogic>
        </Phase>
      </Operation>
      
      <Operation ID="OP_04">
        <Description>Operation 4</Description>
        <Phase ID="OXIDIZE">
          <Description>Oxidize phase</Description>
          <PhaseLogic>
            <Step ID="STEP_1"><Action>Initialize</Action></Step>
            <Step ID="STEP_2"><Action>Execute</Action></Step>
            <Step ID="STEP_3"><Action>Complete</Action></Step>
          </PhaseLogic>
        </Phase>
      </Operation>
      
      <Operation ID="OP_05">
        <Description>Operation 5</Description>
        <Phase ID="EXTRACT">
          <Description>Extract phase</Description>
          <PhaseLogic>
            <Step ID="STEP_1"><Action>Initialize</Action></Step>
            <Step ID="STEP_2"><Action>Execute</Action></Step>
            <Step ID="STEP_3"><Action>Complete</Action></Step>
          </PhaseLogic>
        </Phase>
      </Operation>
      
      <Operation ID="OP_06">
        <Description>Operation 6</Description>
        <Phase ID="CONCENTRATE">
          <Description>Concentrate phase</Description>
          <PhaseLogic>
            <Step ID="STEP_1"><Action>Initialize</Action></Step>
            <Step ID="STEP_2"><Action>Execute</Action></Step>
            <Step ID="STEP_3"><Action>Complete</Action></Step>
          </PhaseLogic>
        </Phase>
      </Operation>
    </UnitProcedure>
  </MasterRecipe>
  
</BatchML>

Process CellPhysical grouping of all production equipment

UnitMajor equipment performing the synthesis

Equipment ModulesIndividual devices: reactors, columns, absorbers

PhasesLowest control level: REACT, SEPARATE, PURIFY

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